Indawo Yokusebenzela Yokuwelda Irobhothi Yetanki Yeoyile EyiTransformer Ezenzekelayo (Umatshini Wokuwelda weRobotic Arc)
● Ukuvumelanisa kwe-9-Axis: irobhothi ye-6-axis + i-gantry + i-positioner edibeneyo yejometri yetanki enzima.
● Ukulandelela Umthungo weLaser (40μm): I-Full-V sensor ilungisa ukuphambuka kokuma, akukho kuchukumisa ngesandla.
● Inkqubo yokuchitha amanzi aphantsi: Imo yeFanuc STT/Pulse, 80%Ar+20%CO₂, ifanelekile kwishidi elincinci le-corrugated kunye nentsimbi ye-galvanized.
● Utshintsho oluKhawulezayo: Umatshini ophakathi kwetanki ukhumbula ubungakanani, ubizo olusekelwe kwiiresiphi, utshintsho olusekelwe kwimizuzu eli-10.
● 24h×3-shift Iyakwazi: Ithiyori 1.2h/pc (J100) ukuya kwi-2.3h/pc (S1600), yenzelwe ukubaleka rhoqo.
● Ukunika iTurnkey Commissioning: I-Trihope ibonelela ngoqeqesho lokufakela, ukucwangcisa, kunye nokuqhuba.
Intshayelelo yeNkqubo
1.1 Ubukhulu bezinto zokusebenza:
● Ubungakanani obuncinci: 850mm (L) × 510mm (W) × 885mm (D); Ububanzi bokujika: 1500mm; Ubunzima: 200kg.
● Ubungakanani obukhulu: 1150mm (L) × 650mm (W) × 1420mm (D); Ububanzi bokujika: 2400mm; Ubunzima: 900kg.
● Uluhlu lweMifanekiso: Ubungakanani obuncinci bangaphakathi yi-640×340mm; Ubuninzi yi-1400×650mm; Ubunzulu obukhulu yi-1250mm; Ubunzima obukhulu yi-600kg (kusetyenziswa i-standard positioner). Iiyunithi ezinkulu zifuna i-Heavy-Duty Positioner.
1.2 Ingcaciso emfutshane yeNkqubo
● Ukulungiswa: Ukubhangqa ngesandla.
● Ukulayisha/Ukukhulula: Ukubambelela ngesandla.
● Ukufuduka: Indawo yokusebenza ezenzekelayo ngokusebenzisa ii-positioners eziqhutywa yi-servo.
● Ukuwelda: Yenziwa ngengalo yerobhothi ene-axis ezi-6 elawula itotshi yokuwelda.
● Ukucwangcisa: Umboniso okwindawo kunye nenkqubo yedijithali.
● Iintlobo zomthungo: Ukuwelda kwefillet kunye nokuwelda okuthe tyaba.
● Inkqubo: Ukuwelda kweGesi yentsimbi enye (i-GMAW).
● Igesi yokukhusela: I-Argon engama-80% + i-CO2 engama-20%.
1.3 Indlela yokusebenza
Le nkqubo inamanqanaba amabini: Ukulandelela Umthungo weLaser (Indawo) kulandele ukuWelda okwenziwa ngokuzenzekelayo.
Uqwalaselo lwezixhobo
Indawo yokusebenza idibanisa inkqubo ye-gantry, i-robotic welding, kunye ne-dual-positioners ukuvumela ukusebenza okuqhubekekayo iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki.
2.1 Uyilo kunye neeNkqubo
● Isiseko: Malunga ne-14,000mm × 7,000mm.
● Umatshini womphetho weTanki: Isebenzisa itekhnoloji yokubeka i-servo-centering. Le nkqubo igcina izikhundla zayo nayiphi na isayizi yetanki, ivumela ukubuyiselwa kwangoko ngenkqubo. Iirobhothi zokutya ezizenzekelayo ezikhethiweyo zingongezwa ukuze zisebenze ngokuzenzekelayo ngokupheleleyo.
● Ababeki-zikhundla: Ixhotyiswe ngeSikhuseli sokuthambeka esikhulu (ukuya kuthi ga kwi-2000kg) kunye neSikhuseli sokuthambeka esiPhakathi (ukuya kuthi ga kwi-600kg).
2.2 Ukubalwa kwexesha lepitshi (Isalathiso)
Ngokusekelwe kwimijikelo yemveliso eqhelekileyo:
● Imveliso ye-J100-7: Ukuskena kunye nokuWelda okuNcedisayo: Imizuzu eli-11
● Imveliso ye-S400-4: Ukuskena kunye nokuWelda okuNcedisayo: Imizuzu engama-46
● Imveliso ye-S1600-4: Ukuskena kunye nokuWelda okuNcedisayo: Imizuzu engama-68
Uhlalutyo oluneenkcukacha zoMjikelo (Umzekelo we-S1600-4):
● Ubude be-Seam iyonke: 33,963 mm
● Inani leeSeams: 74 pcs
● Ixesha lokuSkena (25mm/s): 1,359 s
● Ixesha lokuWelda (6mm/s): 5,661 s
● Ixesha loNcedo: 40 s
● Ixesha Lokuqala/Lokumisa i-Arc (2s/pc): 148 s
● Ixesha elipheleleyo lethiyori: ~122 min (iiyure ezi-2.0)
● Ixesha Elipheleleyo Lokwenyani (I-90% Yokusebenza Kakuhle): ~133.5 min (iiyure ezi-2.3)
Uyilo lweNkqubo yoLawulo
Le nkqubo isebenzisa ulwakhiwo oluqinileyo lwenethiwekhi olunemigangatho emithathu:
1. Ikhompyutha Ephezulu (HMI): Ilawula ukufakwa kwemodeli, ukugcinwa kwedatha, ukulandelela umgangatho, kunye nokubeka esweni ngexesha langempela.
2. Inkqubo yoLawulo oluPhambili (i-PLC): Ijonga imeko yesitishi, umboniso wemizobo, kunye nokuzixilonga ngokupheleleyo.
● Ulawulo lweeMpazamo: Ihlela iimpazamo (Ukuvala vs. Ukungacimi), ii-alamu ezibonakalayo/ezivakalayo (Izalathisi eziBomvu/eziMthubi), kunye nokusombulula iingxaki ngendlela ekhokelwayo.
3. Inkqubo yokuphumeza: Iquka ii-sensors, ii-welders, kunye nee-robotic drives.
Ipharamitha yoBugcisa
| Into | Iiparameters |
| Inkqubo yokuWelda | Ukuwelda kwe-Gas Metal Arc (GMAW) ngocingo olunye |
| Igesi yokukhusela | I-80% yeArgon + 20% yeCO22 |
| Iintlobo zeWeld | Ukuwelda kwefillet, Ukuwelda okuthe tyaba |
| Inkqubo yeRobhothi | Intshukumo ehambelanayo ye-9-axis(irobhothi enezikhonkwane ezi-6 + i-gantry enezikhonkwane ezi-2 + i-positioner enezikhonkwane ezi-1) |
| Indlela Yokufundisa | Ukufundisa kwindawo kunye Ukulandelela Umthungo weLaser(Uthotho olupheleleyo lwe-V, isisombululo: 40 μm) |
| Isantya sokuWelda | 6 mm/s (Ithiyori) |
| Isantya sokulandelela | 25 mm/s |
| Ukunikezwa Amandla | Izigaba ezi-3, iintambo ezi-5, i-400V / 60Hz ±1Hz |
| Indawo yokusebenza | Ubushushu: 0~45ºC, Umswakama oqhelekileyo: ≤90% (Ayifumi) |
Malunga neTrihope
Singabantu Umboneleli wezisombululo ze-5A Class turnkey kwi-Transformer Industry.
Okokuqala A: singumvelisi wokwenene onezixhobo ezipheleleyo zangaphakathi
Okwesithathu, sinesiqinisekiso sokusebenza kakuhle esinamazinga ehlabathi afana ne-ISO, CE, SGS, BV
I-Forth A, singabathengisi abasebenzisa kakuhle iindleko abaxhotyiswe ngezinto zebhrendi zamazwe ngamazwe ezifana ne-Siemens Schneider, njl. Kwaye sinikezela ngenkonzo emva kokuthengisa iiyure ezingama-24, sinikezela ngeenkonzo ngesiTshayina, isiNgesi, neSpanish. 
Isihlanu A, Siliqabane leshishini elithembekileyo, sisebenzela i-ABB, TBEA, ALFANAR, PEL, IUSA njl. kwiminyaka edlulileyo, kwaye abathengi bethu bangaphezu kwamazwe angama-50 kwihlabathi liphela. 
inkcazo2